State-of-the-Art Industrial Vacuum Feeder Technology

Products

Flow-Thru Rotary Vibrating Separator | High-Efficiency Sieving for Food & Pharma UF Ceramic Slurry Vibrating Screen UF Gyratory Screener Tumbler Fine Sieve UF-450 High Performance Noiseless Vibrating Screen with Mobile Chassis Pharmaceutical Grade Separator Rotary Brush System For Multi Screen Separators Easy and Durable Flange Designs Ultrasonic Vibrating Sieve Discharge Gate Design Raised Rim Inlet UTEX GYRATORY SCREENER

Conveying System

UFLOW Vacuum Conveyor Unitfine U Type Screw Conveyor: Advanced Material Transfer Solution for Industrial Applications Drag Tube Chain Conveyor: Advanced Enclosed Material Transport System Z Type Bucket Elevator: Space-Efficient Vertical and Horizontal Conveying Solution Unitfine Screw Conveyor: Premium Material Handling Solution for Diverse Industrial Applications GZV Series Electromagnetic Vibratory Pan Feede Unitfine Can Lid/End Feeder

Laboratory Equipment

Lab Vibrating Sieve

Mills/Grinders/Pulverizers

Ball Mill Plus Minus Air Discharge Unitfine Hammer Mill SB Type Auto Drive Vibration Mill UF Super Fine Micro Pulverizer UFG-40 Coffee Bean Grinder UF-250 Electric Coffee Grinding Machine 2C Type Continuous Vibration Mill

Drying Equipments

UFC Continuous Automatic Electric Heating Roaster FZG Industrial Vacuum Tray Dryer

Granulators/Granulating Machine

UDSH Vertical Conical Spiral Ribbon Mixer UFX Double Motion Powder Mixer Unitfine Oscillating Granulator

Mixers/Blenders

Unitfine Rotary Cone Mixer: Advanced High-Speed Mixing Solution for Premium Industrial Applications IBC Bin Blender V Type High Efficiency Mixer UDH Horizontal Colter Mixer UYH Series Two Dimensional Mixer Ribbon Mixer Post Bin Blender Unitfine 3D Swing Powder Mixer

Accessories & Modifications

GTS30 Ultrasonic Screen Deblinding System for Vibrating Sieve UF Woven Wire Mesh Cloth Quick Release Clamp UF08 Ultrasonic Generator Two-Part Test Sieve with Replaceable Mesh Sieves

application

Related cases

Flow-Thru Rotary Vibrating Separator | High-Efficiency Sieving for Food & Pharma

Description

State-of-the-Art Vacuum Conveying Technology for Industrial Applications

The Industrial Vacuum Feeder represents the pinnacle of material handling innovation, offering the most advanced and perfected vacuum conveying system for powder materials, granular materials, and powder-granular mixtures. Engineered for seamless integration with packing machines, injection molding equipment, grinders, and other industrial processing systems, this premium vacuum conveying solution delivers exceptional performance while significantly reducing operational costs and eliminating powder pollution concerns.

Superior Design for Maximum Efficiency and Cleanliness

This comprehensive Vacuum Conveying Equipment features a meticulously engineered system that ensures contamination-free material transport. The oil-free and water-free vacuum pump technology establishes a new standard in clean material handling, making it the preferred choice for industries where product purity is paramount.

Complete System Components for Optimal Performance

The Advanced Vacuum Feeder comprises a fully integrated system of precision-engineered components:

•High-Performance Vacuum Pump: Oil-free and water-free design for contamination prevention

•Premium Stainless Steel Suction Tube: Ensures hygienic material transport

•Flexible Hose System: Adaptable to various facility layouts and requirements

•Dual Filtration Options: Choose between PE filters or SUS 316 stainless steel filters based on application needs

•Automated Compressed Air Cleaning Device: Maintains optimal system performance

•Efficient Pneumatic Discharging Mechanism: Ensures complete material transfer

•Precision-Engineered Vacuum Hopper: Optimized for consistent material flow

•Intelligent Automatic Level Control System: Maintains precise material quantities

GMP Compliance for Regulated Industries

Designed and manufactured to meet stringent Good Manufacturing Practice (GMP) standards, this vacuum feeding system provides the ideal solution for highly regulated industries. The system’s compliance with international quality and safety standards makes it particularly valuable for pharmaceutical manufacturing and food processing operations where regulatory adherence is non-negotiable.

Working Principle

Advanced Automated Operation: Working Principle of the Vacuum Feeder System

Precision-Engineered Vacuum Conveying Process

The Industrial Vacuum Feeder operates through a sophisticated automated cycle that ensures efficient, contamination-free material transport. Understanding this precision-engineered process reveals how the system achieves its exceptional performance in powder and granular material handling applications.

Step-by-Step Vacuum Conveying Cycle

1.Vacuum Generation Phase When activated, the system’s compressed air supply engages the vacuum generators, creating powerful negative pressure that forms a controlled vacuum airflow within the system. This precisely calibrated vacuum force is the primary driver of the material transport process.

2.Material Transport Phase The vacuum airflow draws the target materials (powders or granules) through the feeder port and into the specialized silo of the vacuum feeder. This enclosed transport method eliminates material loss and prevents environmental contamination throughout the conveying process.

3.Air-Material Separation Phase Within the hopper, the advanced filtration system—featuring either PE filters or premium SUS 316 stainless steel filters—performs complete separation of conveyed materials from the airflow. This critical phase ensures material integrity while maintaining system efficiency.

4.Automatic Cycle Control When the silo reaches optimal material capacity, the intelligent PCB controller automatically terminates the compressed air supply. This precision control mechanism stops the vacuum generators at the ideal moment, preventing overfilling and ensuring consistent material quantities.

5.Pneumatic Discharge Phase Following air supply termination, the system’s pneumatic mechanism automatically opens the silo door, allowing the precisely measured materials to descend into the receiving device’s hopper. This controlled release ensures accurate material transfer without spillage.

6.Self-Cleaning Filter Regeneration Simultaneously with material discharge, the system activates its automated filter cleaning sequence. Compressed air is directed through the pulse reverse valve, thoroughly cleaning the filters through counter-flow action. This self-maintenance feature ensures consistent performance and extends filter life.

7.Intelligent Cycle Repetition The vacuum feeding cycle automatically restarts based on sophisticated triggering mechanisms—either when the PCB controller reaches the predetermined time interval or when the level inductor transmits a material requirement signal. This intelligent automation ensures continuous production without operator intervention.

Engineering Excellence in Material Handling Automation

This advanced working principle demonstrates how the Vacuum Conveying System achieves its remarkable efficiency, cleanliness, and reliability. The fully automated operation minimizes human intervention, reduces contamination risks, and ensures precise material quantities—making it the ideal solution for industries with stringent quality and consistency requirements.

Features

Main Features

â‘	Good flexibility, optionally adjusting the suction pipe
â‘¡	Applied to transport inflammable and explosive materials
â‘¢	Simple installation and easy maintenance
â‘£	The pipeline is sealed and transported to eliminate dust pollution
â‘¤	Intermittent feedingÂ materials

Technical Parameters

Model	UFZ180	UFZ250	UFZ320	UFZ430
Equipment height	850MM	950MM	1100MM	1400MM
Inner diameter	180MM	250MM	320MM	430MM
Effective volume	7L	18L	35L	60L
Equipment weight	20KG	35KG	37KG	55KG
Blanking butterfly valve caliber	150MM	150MM	320MM	200MM
Air consumption	(0L/min,0.6L/min)	(0L/min,0.6L/min)	(0L/min,0.6L/min)	(0L/min,0.6L/min)
Vacuum flow	(0L/min,90L/min)	(0L/min,90L/min)	(0L/min,90L/min)	(0L/min,90L/min)
Work pressure	(-92.5kpa,0kpa)	(-92.5kpa,0kpa)	(-92.5kpa,0kpa)	(-92.5kpa,0kpa)
Throughput	(0.1t/h-0.5t/h)	(0.3t/h-0.8t/h)	(0.5t/h-2t/h)	(1.3t/h-5t/h)
Applicable ItemÂ Properties
Applicable Material Type	Powder		Granule
Applicable Material Temperature	(-10â„ƒ-70â„ƒ)		(-10â„ƒ-70â„ƒ)
Applicable Material Humidity	(0%RH-20%RH)		(0%RH-20%RH)
Applicable Material Particle Size	(0.2um-10mm)		(0.2um-10mm)
Vertical Conveying Distance	(0m-20m)		(0m-20m)
Horizontal Conveying Distance	(0m-80m)		(0m-80m)
If larger capacity equipment is needed, please contact us for customization.

Application

Industry-Specific Applications

The Industrial Vacuum Conveying System delivers exceptional performance across multiple sectors:

Pharmaceutical Manufacturing

•Ensures contamination-free transfer of active ingredients and excipients

•Maintains material integrity throughout the conveying process

•Supports compliance with strict regulatory requirements

•Facilitates precise dosing and blending operations

Food Processing Industry

•Provides hygienic material handling for ingredients and finished products

•Prevents cross-contamination between production batches

•Supports allergen control protocols

•Enables efficient cleaning and sanitization procedures

Plastic Manufacturing

•Delivers consistent material feed to injection molding machines

•Reduces waste and improves production efficiency

•Minimizes operator intervention and associated labor costs

•Supports quick material changeovers with minimal cleaning requirements

Chemical Processing

•Ensures safe handling of potentially hazardous materials

•Prevents environmental contamination and worker exposure

•Supports precise formulation and mixing operations

•Facilitates automated production processes

Key Advantages of the Advanced Vacuum Feeder

•Zero Powder Pollution: Completely enclosed system prevents material escape and workplace contamination

•Significant Cost Reduction: Minimizes material waste, reduces labor requirements, and improves production efficiency

•Versatile Application Range: Adaptable to various materials and production processes

•Automated Operation: Reduces manual intervention and associated labor costs

•Hygienic Design: Meets stringent cleanliness requirements for sensitive industries

•Easy Maintenance: Accessible components and simple cleaning procedures

•Energy Efficient: Optimized vacuum generation reduces power consumption

•Compact Footprint: Space-saving design integrates easily into existing production lines

Elevate Your Material Handling Capabilities

Transform your production process with the industry’s most advanced vacuum conveying technology. The Premium Vacuum Feeder System combines innovative engineering, superior materials, and intelligent automation to deliver unmatched performance in powder and granular material handling applications.

Contact our technical specialists today to discuss your specific material handling requirements and discover how our Vacuum Feeder can optimize your production process while ensuring compliance with industry standards.

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