High-Speed Unitfine Rotary Cone Mixer for Pharmaceutical Mixing

Products

Flow-Thru Rotary Vibrating Separator | High-Efficiency Sieving for Food & Pharma UF Ceramic Slurry Vibrating Screen UF Gyratory Screener Tumbler Fine Sieve UF-450 High Performance Noiseless Vibrating Screen with Mobile Chassis Pharmaceutical Grade Separator Rotary Brush System For Multi Screen Separators Easy and Durable Flange Designs Ultrasonic Vibrating Sieve Discharge Gate Design Raised Rim Inlet UTEX GYRATORY SCREENER

Conveying System

UFLOW Vacuum Conveyor Unitfine U Type Screw Conveyor: Advanced Material Transfer Solution for Industrial Applications Drag Tube Chain Conveyor: Advanced Enclosed Material Transport System Z Type Bucket Elevator: Space-Efficient Vertical and Horizontal Conveying Solution Unitfine Screw Conveyor: Premium Material Handling Solution for Diverse Industrial Applications GZV Series Electromagnetic Vibratory Pan Feede Unitfine Can Lid/End Feeder

Laboratory Equipment

Lab Vibrating Sieve

Mills/Grinders/Pulverizers

Ball Mill Plus Minus Air Discharge Unitfine Hammer Mill SB Type Auto Drive Vibration Mill UF Super Fine Micro Pulverizer UFG-40 Coffee Bean Grinder UF-250 Electric Coffee Grinding Machine 2C Type Continuous Vibration Mill

Drying Equipments

UFC Continuous Automatic Electric Heating Roaster FZG Industrial Vacuum Tray Dryer

Granulators/Granulating Machine

UDSH Vertical Conical Spiral Ribbon Mixer UFX Double Motion Powder Mixer Unitfine Oscillating Granulator

Mixers/Blenders

Unitfine Rotary Cone Mixer: Advanced High-Speed Mixing Solution for Premium Industrial Applications IBC Bin Blender V Type High Efficiency Mixer UDH Horizontal Colter Mixer UYH Series Two Dimensional Mixer Ribbon Mixer Post Bin Blender Unitfine 3D Swing Powder Mixer

Accessories & Modifications

GTS30 Ultrasonic Screen Deblinding System for Vibrating Sieve UF Woven Wire Mesh Cloth Quick Release Clamp UF08 Ultrasonic Generator Two-Part Test Sieve with Replaceable Mesh Sieves

application

Related cases

Flow-Thru Rotary Vibrating Separator | High-Efficiency Sieving for Food & Pharma

Description

Superior Mixing Technology for Pharmaceutical, Chemical, and Food Industries

The Unitfine Rotary Cone Mixer represents cutting-edge innovation in high-speed mixing technology, engineered specifically for combining dry materials with exceptional uniformity and precision. This advanced Industrial Powder Mixer delivers outstanding performance across pharmaceutical, chemical, food, and other critical industries where mixing consistency and product integrity are paramount.

How the Unitfine Rotary Cone Mixer Works: Comprehensive Operating Principle

Innovative Dual-Motor Mixing Mechanism

The High-Speed Mixer operates through a sophisticated dual-blade system powered by independent motors. The outer barrel and inner arms rotate simultaneously but at different speeds and directions, creating a complex, multi-dimensional mixing environment:

1.Initial Material Loading: Dry powders or granulated materials are loaded into the polished stainless steel mixing chamber

2.Dual-Rotation Activation: The system engages both motors simultaneously:

•The outer barrel rotates at a precisely calibrated speed

•The inner mixing arms rotate independently at a different velocity

3.Complex Material Movement: This dual-rotation creates multiple mixing zones within the chamber:

•Materials experience continuous lifting and folding actions

•Particles undergo constant position changes within the mixture

•The complex striking shift pattern ensures no dead zones remain unmixed

4.Homogeneous Blending Achievement: The continuous multi-directional movement creates a state of dynamic equilibrium where:

•Particles distribute evenly throughout the mixture

•Micro and macro mixing occurs simultaneously

•Material stratification is eliminated

•Uniformity levels reach up to 99% throughout the batch

Temperature Management System

For temperature-sensitive applications, the Temperature-Controlled Mixer employs an advanced thermal regulation system:

1.Precision Temperature Monitoring: Sensors continuously track internal chamber temperature

2.Automated Adjustment: The control system modulates heating elements to maintain the preset temperature (20-200°C)

3.Indirect Heating Method: Heat transfer occurs through the vessel walls rather than direct contact with materials

4.Thermal Protection: This indirect approach prevents localized overheating and material degradation

Discharge Process Engineering

The Rotary Mixing System features an optimized discharge process designed for complete product recovery:

1.Positioning for Discharge: The mixer tilts to the optimal angle (within its 0°-360° range)

2.Valve Activation: The discharge valve at either end of the barrel opens

3.Gravity-Assisted Flow: The precisely angled position allows materials to flow smoothly through the valve

4.Flow Rate Optimization: The discharge rate is controlled based on the specific material’s dilation properties

5.Complete Evacuation: The system’s design ensures minimal product retention within the chamber

Automated Control Integration

The GMP Compliant Mixer incorporates sophisticated control systems for precise operation:

1.Cycle Programming: Operators set the desired mixing time (0-60 minutes) via the digital control panel

2.Parameter Monitoring: The system continuously tracks critical parameters:

•Motor amperage through the integrated ampere meter

•Internal temperature via thermal sensors

•Rotation speeds of both mixing elements

3.Automated Cycle Management: Once programmed, the system:

•Maintains optimal mixing conditions throughout the cycle

•Automatically terminates operation when the preset time is reached

•Signals completion to operators

Material Compatibility Engineering

The Pharmaceutical Mixing Equipment is specifically designed to handle challenging materials through:

1.Sealed Environment Creation: The airtight chamber prevents:

•Oxidation of sensitive compounds

•Escape of volatile components

•Contamination from external sources

2.Gentle Mixing Action: Despite high efficiency, the system’s mechanics ensure:

•Minimal mechanical stress on delicate particles

•Reduced friction-generated heat

•Preservation of material structural integrity

This comprehensive operating principle enables the Unitfine Rotary Cone Mixer to achieve exceptional mixing results across a wide range of materials and applications, while maintaining product integrity and meeting stringent industry requirements.

Features

Key Features and Benefits: Exceptional Performance Advantages

1. Revolutionary 360° Tilt Capability

Feature: The Unitfine Rotary Cone Mixer can be positioned at any angle from 0° to 360°. Benefits:

•Enables discharge from either end of the barrel for flexible production layouts

•Allows optimal positioning for different material types and densities

•Facilitates complete product evacuation, minimizing waste

•Simplifies integration into existing production lines

2. Advanced Temperature Control System

Feature: Precision temperature management system adjustable from 20° to 200° Celsius. Benefits:

•Enables processing of temperature-sensitive materials without degradation

•Provides consistent thermal conditions throughout the mixing cycle

•Allows customization for specific manufacturing procedures

•Delivers twice the heat efficiency of conventional drying systems

3. Pharmaceutical-Grade GMP Compliance

Feature: Fully meets Good Manufacturing Practice (GMP) requirements with stainless steel finishing on inner and outer surfaces. Benefits:

•Ensures regulatory compliance for pharmaceutical and food applications

•Eliminates cross-contamination risks through hygienic design

•Simplifies validation and qualification processes

•Supports documentation requirements for regulated industries

4. Superior Mixing Uniformity

Feature: Achieves up to 99% mixing uniformity through continuous rotation and complex internal movement. Benefits:

•Ensures consistent product quality and performance

•Eliminates the need for secondary mixing operations

•Reduces quality control rejections and rework

•Enables precise formulation of critical products

5. Comprehensive Control System

Feature: Integrated waterproof control box with overload protection, digital timer, and ampere meter. Benefits:

•Provides precise control over mixing parameters

•Protects equipment from damage during operation

•Enables automated operation with minimal supervision

•Allows programmable mixing cycles from 0-60 minutes

6. Pneumatic Control Integration

Feature: Customizable pneumatic controls utilizing compressed air from HVAC or vacuum conveyors. Benefits:

•Prevents dust contamination during material handling

•Enables automated feeding for continuous production

•Reduces operator exposure to potentially hazardous materials

•Increases overall production efficiency

7. Gentle Material Handling

Feature: Indirect heating and optimized mixing mechanics that prevent material damage. Benefits:

•Preserves the integrity of delicate or sensitive materials

•Prevents degradation of active ingredients in pharmaceuticals

•Maintains particle size distribution throughout mixing

•Reduces product loss due to mechanical stress

8. Easy Cleaning and Maintenance

Feature: Polished stainless steel construction with accessible internal components. Benefits:

•Minimizes downtime between production batches

•Reduces cleaning validation requirements

•Lowers maintenance costs and service requirements

•Extends equipment operational lifespan

9. Versatile Material Compatibility

Feature: Engineered to handle oxidation-sensitive, temperature-sensitive, toxic, structurally delicate, and volatile materials. Benefits:

•Expands production capabilities across multiple material types

•Reduces the need for multiple specialized mixing equipment

•Enables processing of challenging formulations

•Increases return on investment through versatility

10. Operational Efficiency

Feature: Designed for minimal supervision and streamlined operation. Benefits:

•Reduces labor costs and operator intervention requirements

•Increases workplace productivity and throughput

•Minimizes training requirements for operators

•Improves overall manufacturing efficiency

11. Superior Heat Efficiency

Feature: Twice the heat efficiency compared to conventional drying systems. Benefits:

•Reduces energy consumption and operational costs

•Shortens processing times for temperature-dependent applications

•Improves sustainability metrics for manufacturing operations

•Provides more consistent thermal treatment

Specification

Model	Volume L	Production Volume L/Batch	Mixing CapacityKg/Batch	Power Kw	Shaft Speed R/min	Dimension mm	Weight Kg
URCM-100	100L	30~50	<100	1.1	15	15006001500	240
URCM-200	200L	50~100	<150	1.5	15	17507001700	300
URCM-500	500L	150~250	<300	2.2	15	420016501560	650
URCM-1000	1000L	300~500	<600	3	12	440018501850	900
URCM-1500	1500L	300~800	<800	4	12	450018502000	980
URCM-2000	2000L	500~1000	<1000	5.5	12	540020502250	1600
URCM-3000	3000L	500~1500	<1500	7.5	9	655023502700	1800
URCM-4000	4000L	1000~2000	<2000	11	9	680025003000	2200

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Important Reminder

Premium Construction for Superior Performance

Every GMP Compliant Mixer features meticulous construction details that ensure both aesthetic appeal and functional excellence:

•Polished Stainless Steel Construction: Both internal and external walls crafted from high-grade stainless steel plates

•Mirror-Finish Surface Treatment: Enhances cleanability while providing an elegant appearance

•Precision-Engineered Components: Ensures consistent performance and extended operational life

•Robust Industrial Design: Built for continuous operation in demanding production environments

Industry Applications

The Stainless Steel Mixer delivers exceptional value across multiple sectors:

Pharmaceutical Manufacturing

•Blending of active pharmaceutical ingredients and excipients

•Preparation of tablet and capsule formulations

•Mixing of granulations and powder blends

•Research and development applications

Food Processing

•Dry ingredient blending for bakery products

•Spice and seasoning mixtures

•Nutritional supplement formulations

•Specialty food ingredient preparation

Chemical Production

•Catalyst preparation

•Specialty chemical blending

•Research compound development

•Small-batch specialty formulations

Additional Industries

•Animal feed formulation

•Dye and pigment production

•Biochemistry applications

•Cosmetic ingredient preparation

Elevate Your Mixing Capabilities

Transform your production process with Unitfine’s advanced rotary cone mixing technology. This versatile Temperature-Controlled Mixer combines innovative engineering with superior construction to deliver exceptional results across a wide range of applications.

Contact our technical specialists today to discuss your specific mixing requirements and discover how the Unitfine Rotary Cone Mixer can optimize your production process while ensuring product integrity.

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